AIKEN CAPABILITY SYSTEM
Designed, validated and made for demanding thermal systems.
AIKEN combines product intelligence, electronics development, controlled assembly and functional inspection for electrical parts used in automotive thermal management systems, covering HVAC and cooling applications.
10+ yearsAutomotive electronics experience
~600 OE referencesAnalysed within thermal-system controller research
2,200 m²Wuhan production facility
5,000 pcs/dayCurrent daily production capacity
ONE CONNECTED WORKFLOW
A capability chain built around repeatability.
01
Application intelligence
OE numbers, vehicle fitment, operating conditions and failure modes are reviewed to distinguish visually similar but functionally different parts.
02
Electronics development
Hardware, software, functional, reliability and safety design capabilities support a product technology and materials platform.
03
Validation before release
Environmental, electrical and endurance checks are planned before production; ISO 7637 and EMC testing can be arranged to customer requirements.
04
Controlled delivery
Key steps apply fixtures, automated or semi-automated equipment and finished-product data capture to help maintain repeatable output.
DEVELOPMENT & VERIFICATION EQUIPMENT
Tools for the signals, temperatures and environments a vehicle part must face.
Each item below is presented individually from AIKEN’s controller development materials.
Signal Generator
MSO2024 Oscilloscope
Multichannel Temperature Acquisition Unit
Digital Bridge
CANoe CAN/LIN Interface
Temperature & Humidity Chamber
Thermal Shock Test Chamber
High-Temperature Endurance Chamber
EMS7637 Test System
DESIGN DISCIPLINE
Quality is considered before a part reaches the line.
Reliability-oriented design
Development work incorporates functional, reliability and safety design thinking, with automotive electronics platforms including Freescale, Microchip, Atmel, NEC and Fujitsu environments referenced in the controller materials.
Process discipline
Manufacturing materials cite VDA 6.3 control-plan and process requirements, with the objective of reducing process variability at key stages.
Traceable final checks
Finished-product fixtures are designed to read, identify, trace and upload critical product data together with visualized inspection results.
PRODUCTION & INSPECTION EQUIPMENT
Fixtures and data checks support every finished part.
Key manufacturing and end-of-line inspection equipment is shown as individual assets rather than presentation screenshots.
Programming Fixture
Component Measurement Fixture
Automatic Welding Machine
Potting Machine
Insulation Tester
Programmable Power Supply
Finished-Product Inspection Fixture
EQUIPMENT IN OPERATION
The process is supported by a real production environment.
In addition to the equipment list, these facility photographs show the assembly, test and workflow environment used in Wuhan production.
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